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Industry uses large quantities of sodium hydroxide as a cheap, strong base. Sodium chloride is the starting material for the production of NaOH because NaCl is a less expensive starting material than the oxide. Sodium hydroxide is among the top 10 chemicals in production in the United States, and this production was almost entirely by electrolysis of solutions of sodium chloride. This process is the chlor-alkali process , and it is the primary method for producing chlorine.
Sodium hydroxide is an ionic compound and melts without decomposition. It is very soluble in water, giving off a great deal of heat and forming very basic solutions: 40 grams of sodium hydroxide dissolves in only 60 grams of water at 25 °C. Sodium hydroxide is employed in the production of other sodium compounds and is used to neutralize acidic solutions during the production of other chemicals such as petrochemicals and polymers.
Many of the applications of hydroxides are for the neutralization of acids (such as the antacid shown in [link] ) and for the preparation of oxides by thermal decomposition. An aqueous suspension of magnesium hydroxide constitutes the antacid milk of magnesia. Because of its ready availability (from the reaction of water with calcium oxide prepared by the decomposition of limestone, CaCO 3 ), low cost, and activity, calcium hydroxide is used extensively in commercial applications needing a cheap, strong base. The reaction of hydroxides with appropriate acids is also used to prepare salts.
Although they are very different chemically, there is a link between chlorine and sodium hydroxide because there is an important electrochemical process that produces the two chemicals simultaneously. The process known as the chlor-alkali process, utilizes sodium chloride, which occurs in large deposits in many parts of the world. This is an electrochemical process to oxidize chloride ion to chlorine and generate sodium hydroxide.
Passing a direct current of electricity through a solution of NaCl causes the chloride ions to migrate to the positive electrode where oxidation to gaseous chlorine occurs when the ion gives up an electron to the electrode:
The electrons produced travel through the outside electrical circuit to the negative electrode. Although the positive sodium ions migrate toward this negative electrode, metallic sodium does not form because sodium ions are too difficult to reduce under the conditions used. (Recall that metallic sodium is active enough to react with water and hence, even if produced, would immediately react with water to produce sodium ions again.) Instead, water molecules pick up electrons from the electrode and undergo reduction to form hydrogen gas and hydroxide ions:
The overall result is the conversion of the aqueous solution of NaCl to an aqueous solution of NaOH, gaseous Cl 2 , and gaseous H 2 :
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