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Alloying

An alloy is a mixture of a metal with other substances. In other words, alloying involves adding impurities to a metal sample. The other substances can be metal or non-metal. An alloy often has properties that are very different to the properties of the substances from which it is made. The added substances strengthen the metal by preventing dislocations from spreading. Ordinary steel is an alloy of iron and carbon. The carbon impurities trap dislocations. There are many types of steel that also include other metals with iron and carbon. Brass is an alloy of copper and Zinc. Bronze is an alloy of copper and tin. Gold and silver that is used in coins or jewellery are also alloyed.

Tempering

Tempering is a process in which a metal is melted then quickly cooled. The rapid cooling is called quenching. Usually tempering is done a number of times before a metal has the correct properties that are needed for a particular application.

Sintering

Sintering is used for making ceramic objects among other things. In this process the substance is heated so that its particles stick together. It is used with substances that have a very high melting point. The resulting product is often very pure and it is formed in the process into the shape that is wanted. Unfortunately, sintered products are brittle.

Steps of roman swordsmithing

  • Purifying the iron ore.
  • Heating the iron blocks in a furnace with charcoal.
  • Hammering and getting into the needed shape. The smith used a hammer to pound the metal into blade shape. He usually used tongs to hold the iron block in place.
  • Reheating. When the blade cooled, the smith reheated it to keep it workable. While reheated and hammered repeatedly.
  • Quenching which involved the process of white heating and cooling in water. Quenching made the blade harder and stronger. At the same time it made the blade quite brittle, which was a considerable problem for the sword smiths.
  • Tempering was then done to avoid brittleness the blade was tempered. In another words it was reheated a final time to a very specific temperature. How the Romans do balanced the temperature? The smith was guided only by the blade's color and his own experience.

Failure and strength of materials

  1. List the similarities and differences between the brittle and ductile modes of failure.
  2. What is meant by the following terms:
    1. vacancies
    2. dislocations
    3. impurities
    4. grain boundaries
  3. What four terms can be used to describe a material's mechanical properties?
  4. What is meant by the following:
    1. cold working
    2. annealing
    3. tempering
    4. introduction of impurities
    5. alloying
    6. sintering

Summary

  1. Hooke's Law gives the relationship between the extension of a spring and the force applied to it. The law says they are proportional.
  2. Materials can be classified as plastic or elastic depending on how they respond to an applied force.
  3. Materials can fracture or undergo creep or fatigue when forces are applied to them.
  4. Materials have the following mechanical properties to a greater or lesser degree: strength, hardness, ductility, malleability, brittleness, stiffness.
  5. Materials can be weakened by have the following problems in their crystal lattice: vacancies, dislocations, impurities, difference in grain size.
  6. Materials can have their mechanical properties improved by one or more of the following processes: cold working, annealing, adding impurities, tempering, sintering.

End of chapter exercise

  1. State Hooke's Law in words.
  2. What do we mean by the following terms with respect to Hooke's Law?
    1. elastic limit
    2. limit of proportionality
  3. A spring is extended by 18 cm by a force of 90 N. Calculate the spring constant for this spring.
  4. A spring of length 8 cm stretches to 14 cm when a load of 0,8 N is applied to it.
    1. Calculate the spring constant for the spring.
    2. Determine the extension of the spring if a load of 0,7 N is applied to it.
  5. A spring has a spring constant of - 150  N.m - 1 . By how much will it stretch if a load of 80 N is applied to it?
  6. What do we mean by the following terms when speaking about properties of materials?
    1. hardness
    2. toughness
    3. ductility
    4. malleability
    5. stiffness
    6. strength
  7. What is Young's modulus?
  8. In what different ways can we improve the material properties of substances?
  9. What is a metal alloy?
  10. What do we call an alloy of:
    1. iron and carbon
    2. copper and zinc
    3. copper and tin
  11. Do some research on what added substances can do to the properties of steel. Present your findings in a suitable table.

Questions & Answers

hi please help me how to balance redox reactions?
Brian Reply
Which equation do u wanna balance
Rifumo
i tried to write it but my phone just can't write it Cr2 O72-(aq) + H2S (aq) Cr3 (aq) + S(s)
Brian
show is the equation
Pride
us
Pride
hello. what is the difference between a primary, secondary and tertiary alcohol
Thokozani Reply
primary the C=bonded to 1 Carbon atom.... secondary=bonded to 2 carbon atoms tertiary=bonded to 3 carbon atoms
Christina
I hope you're answered
Christina
thanks Christina
Baningi
My pleasure
Christina
Thank you Christina. This is very helpful 😀👍👍💯
Thokozani
💯💯
Thokozani
Anytime Thokozani
Christina
How to calculate pH?
Thabo
thank you guys i didn't know about the primary, secondary and tertiary alcohols
Brian
thank you Christina
Brian
Hey guys which topic does AC nd DC generator falls
Phumelele
electrodynamics
Christina
thank you
Phumelele
can somebody help me with functional isomers
Baningi Reply
function isomer has the same molecular formula but different functional group
Thokozani
what's momentum
Luvelo Reply
the product of an objects mass times velocity. it is mainly prevalent in collisions.
tyrique
momentum
Sesethu
Methane contains C and H. This compound is
Juan Reply
ketones's functional group
Moloi Reply
Why does the carboxyl group have acidc properties?
Evi Reply
carboxylic acids
tyrique
Besides improving appearance what is another reason why medal is electro plated
Elizabeth Reply
it is made of metal
Reunity
thanks
Elizabeth
what is different between Dependent variable and independent variables
Elizabeth
difference between A.c and D.c
Gerrard
AC has slip rings DC has split rings commutator
Mohludi
to avoid rust and to improve strength and conductivity
Shubham
the variable whose value doesn't depend on other is known as independent variable ex time
Shubham
are UV rays dangerous?
Khathutshelo Reply
no
Lianda
what's this?
Lianda
if there is extensive exposure, it can lead to skin cancer
tyrique
yes depend upon their intensity
Shubham
i hv a problem with this chapter because i also have problem with Newton's laws of motion
Kearabetswe Reply
I have a problem with calculation in Newton's law of motion
Vuyokazi
me also VuyokAzi
Amahle
what's the question
Christina
Which area in particular?
Kevo
just get the hang if free body diagrams,know the directions.
Muregu
I know how to draw free diagram I have a problem with calculation in second law
Vuyokazi
what is the wave model of atom ?
Trazy Reply
guys what is momentum
Luvelo
@Luvelo... Momentum is the product of an object's mass and its velocity.
Christina
the model based on wave nature of electron
Shubham
Can you state the Doppler effect in words
Nombuyiselo Reply
State Coulomb's law in words
Nombuyiselo
the magnitude of the electrostatic force exerted point on each other is directly proportional to the product on magnitude of charges and inversely proportional to the square distance between them
Cassiey
the change in frequency of the sound detected by a listener because sound source and listener have different velocity
Elizabeth
Newton's first law of motion
Nnuso Reply
When an object is at rest or traveling at a constant velocity it will remain at rest unless an unbalanced force acts upon it.
Tumelo
yes that's true
Mphoko
Always know Newton's second law of motion. It appears to be in every question paper
Botho
Is the normal force always 0
Mpilo Reply
no. newtons 3rd law states that if something exerts a force into something else it will experience that same magnitude of force but in the opposite direction. so the net force is equal to the force the object applies to the surface but in the opposite direction
Courtney
define the term rate of reaction in word
David Reply
I think it a chemical process in which substance act mutually on each other.
Sphesihle
how many bones are in the human body?
Asali
it's the rate at which the reactants are able to change to products
Courtney
206 bones
Elizabeth

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Source:  OpenStax, Siyavula textbooks: grade 12 physical science. OpenStax CNX. Aug 03, 2011 Download for free at http://cnx.org/content/col11244/1.2
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